Qingdao Confortune Machinery Co., Ltd. is one of the most reliable manufacturers and suppliers of used corrugated pipe machine in China. Please feel free to wholesale cheap equipment in stock here and get quotation from our factory. Quality products and reasonable price are available.
Why Choose Us
Qingdao Confortune Machinery Co., Ltd. is a professional second-hand profile supplier with 20 years of industry experience. The company has introduced from Europe a number of multi-station processing centers and CNC lathes, CNC milling machines and a large number of advanced high-precision processing equipment. We specialize in producing Second Hand Extruder Machine, Second Hand PVC Extruder Machine, Second Hand Twin Screw Extruder, Used 45mm Single Screw Extruder, Second Hand Plastic Extrusion Machine, Used Extruder Machine, and other Second Hand Extruder.
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We mainly sell all kinds of plastic different profile production line, all kinds of auxiliary plastic plate, sheet production line, plastic recycling (crushing, washing, granulation) line, centralized feeding system, such as plastic extrusion processing machinery and other products.
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Our product are exported to Egypt, Pakistan, Poland, India, Turkey, Brazil, Peru, Mexico, Romania and other more than 20 countries and regions. Trusted and praised by customers.
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With rich experience and one-to-one service, we can help you choose products and answer technical questions.
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Used corrugated pipe machine, HDPE / PP / PVC single wall corrugated and double wall corrugated pipe extrusion line with full automatic control. Single wall corrugated and double wall corrugated pipe machine is stable in operation and large capacity.
Used Flat And Double Granulation Equipment
75mm flat and double granulation equipment Product advantages:reduce the cost,Save energy.t is not easy to deteriorate.
Used Drip Irrigation Pipe Extrusion Lines
The used drip irrigation extrusion line adopts our special high-efficiency extruder, which has a screw with mixing head and barrier, and the barrel is made into a structure with new grooves.
Used twin-screw extruder greatly improves the labor efficiency and reduces the production cost, which can realize high output, high quality and high efficiency.
Used PP Granules Making Machine
The Used PP granules making machine and mixing of the main machine in the plastic extrusion granulation unit is uniform, the structure is compact, the auxiliary machine adopts air-fed aggregates, vibration separation and cooling, which has the advantages of high degree of automation and high production efficiency.
Used Plastic Granules Making Machine
It is fully equipped for automatic and continuous production, and the equipment has a special exhaust and drainage device. The waste does not need to be dried after washing, and can be directly granulated.
HDPE One Out Of Two Pipe Lines
During the production of this production line, the waste phenomenon of one tube being adjusted to affect the other tube is avoided, and the operation is more flexible.
The tractor of this equipment has two claws, three claws, four claws, and six claws; the cutting machine has ring cutting and star cutting.
Second Hand Hdpe Pipe Extrusion Machine
The design of the extruder is advanced, the structure is reasonable, the whole line operation is highly automated, and the special barrel feeding structure can greatly increase the extrusion capacity.
What is Used Corrugated Pipe Machine
Corrugated Pipe Machines are used to produce corrugated pipes made of PE, PP, EVA, PVC and PA with a precision of 9 mm to 1200 mm and are used in a wide range of industries because of their high strength and flexibility. If you want to know the specifications and prices of Used Corrugated Pipe Machine, please contact us!
Advantage of Used Corrugated Pipe Machine
Speeding Up The Construction Process
The use of corrugated pipe machines in construction projects can greatly speed up the construction process and provide important support for the smooth running of the project. Here are three key advantages of corrugated pipe machines in speeding up the construction process:
Increased speed of corrugated pipe manufacture: Corrugated pipe machines use an automated production process to manufacture corrugated pipes at high speeds and in a continuous manner. The machines are able to complete manufacturing tasks much more quickly than traditional manual manufacturing methods. Their efficiency can significantly reduce the time taken to manufacture corrugated pipes, thus increasing the efficiency of the entire construction process.
Reduced manual labour and reduced worker load: The traditional corrugated pipe manufacturing process requires extensive manual handling and labour. The use of corrugated pipe machines can reduce the reliance on manual labour, thus reducing the burden on workers. The machines can automate fabrication tasks, reducing the amount of repetitive work required by workers and allowing them to focus on other important construction tasks.
Shortened construction lead times and increased project efficiency: The high speed manufacturing and automated nature of the corrugated tube machine allows for shorter overall construction lead times. By reducing corrugated pipe fabrication times and manual workloads, the machines are able to quickly deliver the required pipe products to meet the demands of construction projects. This speeds up construction schedules, increases project efficiency and ultimately reduces overall costs.
Improved Quality and Durability
Corrugated pipe machines play an important role in improving quality and durability. Through a consistent and accurate production process, reducing human error and minimising the risk of damage, as well as creating durable corrugated pipe products with high strength, these machines are able to deliver high quality pipe products that meet the requirements of construction projects and ensure their reliability and longevity during use. The use of corrugated pipe machines will be one of the key strategies to enhance the quality and durability of construction projects.
Cost Reduction
Corrugated pipe machines play an important role in reducing costs. By reducing scrap and waste, improving resource utilisation, as well as saving on labour costs and reducing additional costs due to human error, these machines can effectively reduce the overall cost of construction projects. The use of corrugated tube machines not only increases construction efficiency, but also brings important benefits on an economic level. They provide sustainable and cost-effective solutions for the construction industry, helping projects to achieve greater success in terms of cost control.
Environmentally Friendly
Corrugated tube machines are significantly environmentally friendly. By reducing energy consumption and carbon emissions, reducing material waste and resource consumption, and promoting sustainable building practices, these machines provide environmentally friendly solutions for the construction industry. They help construction projects achieve sustainability goals, reduce adverse environmental impacts and lay the foundation for future construction practices. In the pursuit of environmental sustainability, the use of corrugated tube machines also brings both economic and technical advantages to the construction industry.
Types of Used Corrugated Pipe Machine
Single-Wall HDPE Corrugated Pipe
Single-wall HDPE corrugated pipes are the simplest form, featuring a single layer of corrugation. They are known for their lightweight design, making them easy to handle and install. Single-wall pipes are suitable for a wide range of applications, including drainage, sewer systems, and agricultural projects. Their smooth interior allows for efficient fluid flow, making them ideal for gravity-flow systems.
When it comes to electrical applications, single-wall HDPE corrugated pipes are generally suitable for non-buried applications, such as above-ground cable protection. However, their use is limited in scenarios where additional protection against external factors is required.
Double-Wall HDPE Corrugated Pipe
Double-wall HDPE corrugated pipes consist of two layers, an inner corrugated layer and an outer smooth layer. This dual-layer design enhances the structural integrity and provides added protection against external forces. The smooth outer layer allows for easy cable pulling and protects the cables from potential damage.
In electrical applications, double-wall HDPE corrugated pipes are a preferred choice for buried cable protection. The additional layer of protection minimizes the risk of damage from soil pressure, external impact, or other environmental factors. These pipes are commonly used in underground cable installations for power distribution, telecommunications, and other utility projects.
Perforated HDPE Corrugated Pipe
Perforated HDPE corrugated pipes have small holes or slots (perforations) along the pipe wall, allowing water to enter and exit the pipe. These pipes are primarily designed for drainage applications, promoting efficient water management in various settings, such as agricultural fields and stormwater management systems.
While perforated HDPE corrugated pipes are excellent for drainage purposes, they are not suitable for electrical cable applications. The perforations pose a risk of allowing dirt, soil, or other contaminants to enter the pipe, potentially interfering with cable installation and performance. Therefore, it is recommended to avoid using perforated pipes in scenarios where cable protection is a priority.
Forming Molds/Blocks
The corrugated design of single wall corrugated pipes is created using specially shaped molds during production. These molds give the pipes their iconic ridges and valleys that make them strong and flexible.
The molds are carefully engineered from durable materials like steel to maintain accuracy through repeated use. They are custom-made to match the exact size specifications of the pipes. For a 32mm pipe, a 32mm mold would be utilized.
In the manufacturing process, the molds are strategically positioned in the forming machine. As the pipe material passes through, it is pressed into the molds, imprinting the corrugated pattern. The controlled pressure ensures uniform, consistent corrugations along the entire length of the pipe.
Since the molds are interchangeable, manufacturers can easily switch between molds for different pipe diameters. This allows flexibility in meeting varying customer size requirements with the same forming equipment. The versatility of the molds facilitates efficient production of a wide range of single wall corrugated pipes.
Rollers
Rollers are a key component of the forming machine used to manufacture single wall corrugated pipes. As the pipe material passes through the machine, the rollers guide it and provide crucial support during the shaping process.
Strategically positioned along the pipe's path, the rollers apply calculated pressure to maintain the proper form. This prevents distortion as the corrugated design is imprinted. The rollers help mold the material, pressing it into the corrugated pattern between them.
By adjusting the number and spacing of the rollers, different corrugation sizes and designs can be achieved. The rollers also ensure consistency, using even pressure distribution to avoid irregularities in the patterning. This results in uniform corrugations that optimize the pipe's structural integrity.
Designed for smooth function, the rollers minimize friction and wear. Durable materials withstand the high forces involved, while components like bearings facilitate easy rotation. This enables efficient production with reduced maintenance needs.
In summary, the strategic roller mechanisms guide the pipe material and are instrumental in achieving consistent, high-quality corrugated pipe products. Their specialized engineering directly impacts the forming process and the quality of the end product.
Adjustment Mechanism
The adjustment mechanism is a critical component of the corrugated pipe forming machine. It enables precise control over the production process to achieve high quality single wall corrugated pipes.
Through the adjustment mechanism, operators can fine-tune key parameters including pressure, speed, temperature, and mold alignment. Controlling the pressure applied to the pipe allows for optimizing the depth and shape of corrugations. Adjusting the machine speed affects productivity and quality control. Proper mold alignment ensures uniform corrugation formation along the entire length of the pipe. Temperature adjustment is critical for softening the thermoplastic material appropriately.
The adjustment mechanism is typically operated through a control panel interface. This allows the operator to monitor and modify parameters efficiently to optimize the forming process. With real-time control over key variables, the adjustment mechanism empowers operators to meet quality standards and maintain consistent corrugation patterns batch after batch.
Overall, the adjustment mechanism provides vital precision and flexibility in the corrugated pipe production process. By enabling fine-tuning of pressure, speed, temperature, and alignment, it allows operators to achieve the desired structural integrity, flexibility, and quality in the finished single wall corrugated pipes. The mechanism is an indispensable component of the forming machine.
Control Panel
Corrugator Machine relies on a central control panel for monitoring and adjusting the production process. This interface enables operators to maintain optimal conditions and ensure smooth, efficient pipe production.
The control panel displays real-time readings of key parameters like temperature, pressure, speed, and machine status. Operators can quickly identify any abnormalities and take corrective action. Adjustments to pressure, speed, temperature, and mold alignment are made easily through the control panel for precision control.
Production specifications including pipe size, corrugation patterns, and length are input into the control panel. This allows the machine to be programmed for automated production per the requirements, increasing efficiency and consistency.
Safety features built into the control panel like emergency stops and fault detection alert operators about dangerous conditions or malfunctions. This promotes a safe working environment.
Modern touchscreen interfaces provide intuitive control for quick navigation and access to settings. The user-friendly design enables operators to monitor and modify parameters efficiently.
The corrugator machine for producing single wall corrugated pipes contains several key components that work in unison to create high-quality products. The forming molds imprint the iconic corrugated pattern into the pipe material. Strategically positioned rollers guide and support the pipe through the shaping process. For thermoplastic materials, an integrated heating system softens the material for easier molding.
Fine-tuning of the process is enabled by the adjustment mechanism for parameters like pressure, speed, and temperature. The control panel provides a central interface to monitor conditions and implement adjustments for optimal efficiency.
Together, these components enable precision patterning, consistent quality, and efficient production of corrugated pipes. They allow manufacturers to meet industry standards and customer specifications cost-effectively. The versatility of the corrugator machine facilitates manufacturing strong, reliable corrugated pipes for diverse applications in construction, agriculture, drainage systems, and more.
By leveraging the capabilities of the forming molds, rollers, adjustment mechanism, and control panel, manufacturers can optimize all aspects of the production process. The innovative integration of these components has made modern corrugator machines instrumental in the efficient mass production of quality single wall corrugated pipes.
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Frequently Asked Questions
Q: How does a plastic corrugated pipe machine work?
The machine starts by preparing a mix of additives and PVC resin. The mixture is heated to 450degF. The machine then injects the liquefied HDPE into the mold. Once the mold is complete, the material is cooled using a built-in cooling system, which sends the pipe through cold water to harden it. After the pipe is extruded, a perforator punctures the pipe to allow water to enter and flow through it.
The next step in the production process involves assembling the various components of the pipe machine. The first step is to align the barrel with the gearbox. This is crucial because misalignment of the barrel can cause excessive wear and tear. After the barrel has been positioned correctly, it is time for the next step, which is the extrusion of the pipe. This step is the most difficult part, but it is essential in producing corrugated pipes.
Single wall corrugated pipes are commonly used in a wide range of applications. They are used in the manufacture of electrical thread-passing pipes, air conditioning tubes, and auto wires. They can be used for other industrial applications such as machine tool circuits, water heaters, and even air-conditioner tubes. The single wall corrugated pipe machine can produce a range of OD from 16mm to 63mm.
Q: How to clean plastic corrugated pipe machine?
During the corrugation process, the machine's single-wall design helps the pipe to maintain a uniform thickness. The single-wall pipe can be used for a variety of applications, including drainage, electrical conduits, and washing machine pipes. If you're cleaning a single-wall pipe, you can use the same machine for double-wall pipes. Likewise, a corrugated pipe machine that features a spiral-shaped die head is ideal for this task.
The single-wall corrugated pipe machine was developed by Wedo machinery and incorporated advanced technologies from foreign countries. This machine is capable of high-speed extrusion of PP, PE, or PVC, and features an automated human-machine-interface machine interface control system. It is also equipped with several accessories, including a dust collector, water heater, vent, and extension pipe. It's important to note that it is not possible to clean all parts of the machine.
Corrugated pipes are available in many different diameters and are lighter than smooth pipes. They can save up to 60% of the weight compared to smooth pipes and are much easier to handle. Installation is also a breeze with corrugated pipes. You can handle the pipes without using heavy equipment. If you need to clean your machine often, here are some helpful tips. Once the machine is cleaned, the process is simpler and more reliable.
Q: What is the function of a plastic corrugated pipe machine?
The corrugated pipe machine is equipped with a winding machine for small-size pipes. A single-disc winder is fine for this type of small pipe, while a double-disc winder is ideal for producing large-scale quantities. The cutting machine combined with a stack is more efficient than the winding machine alone. This machine can cut pipes up to 75mm in diameter, and 90mm and 110mm in diameter.
Moreover, the hydraulic feed device helps in maintaining the smooth cross-section of the pipes. It also features an automatic pipe-weighting system. In addition, the mold block temperature control system is a crucial feature for the high quality of the pipes. Apart from this, the patented double-layer socket technique and stable vacuum molding technology make the inner and outer layers adhere to one another. Thus, the machine is highly flexible and can increase overall production capacity.
The single-screw extruder is specially designed for PE material. It features a grooved barrel for lower noise and a high-speed gear reducer. Two intruders feed the inner and outer layers of the corrugated pipe separately, thereby ensuring high extrusion efficiency. Another important feature of this machine is the die head. Its two-channel structure has different features for the inner and outer layers of the pipe, and its special mouth molds can be nitrided or polished. This ensures the same thickness of the inner and outer layers.
Q: What are the advantages of using corrugated pipe machines?
Q: What industries use corrugated pipes produced by corrugated pipe machines?
Q: What factors should be considered when selecting a corrugated pipe machine?
Q: What types of corrugated pipes can be produced with a corrugated pipe machine?
Q: How does the production speed vary between different corrugated pipe machines?
Q: What maintenance is required for corrugated pipe machines?
Q: Can corrugated pipe machines be customized for specific production requirements?
Q: What safety precautions should be followed when operating corrugated pipe machines?
Q: Are corrugated pipe machines environmentally friendly?
Q: What are the common challenges faced in corrugated pipe manufacturing?
Q: Can corrugated pipe machines be integrated into automated production lines?
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